Product Description
Ceramic Alumina Parts
Features of the ceramics parts:
1) A variety of specifications available.
2) Satisfy various technical request
3) Lower medium spoilage
4) Good insulation performance and high temperature resistance
5) High strength
6) Used in all electric products, electric heating products and wear resistant machinery parts.
7) OEM, ODM and OBM are welcomed
Alumina ceramic is kind of structural ceramics, with insulation resistance, voltage resistance, high strength, good thermal conductivity, dielectric loss, stable electrical performance characteristics. Used in electronic ceramic substrates, ceramic electrical insulation, vacuum devices, devices porcelain, spark plugs and other products. We can make the part by hot injection pressing, dry pressing, 200T isostatic pressing and extrusion productive technology etc.
Alumina Ceramic Part Application:
- Furnace process tubes
- Steel tube liners
- Coal handling wear resistance pads
- Thermocouple protection tubes
- Sandblasting nozzles
- Wire drawing dies
- Bushings and caps
- Crucibles
- Tool bits
- Saggers
- Kiln furniture
- Mechanical seals
- Fuel cell parts
- Rollers for hearth furnaces
- Welding nozzles
- Laser parts
- Gas igniters
- Electric insulator
- Ceramic guiders
- Ceramic screwdrivers
- Zirconia oxygen Sensors
- Medical and surgical components
Main performance index about alumina ceramic parts :
| Project | Test the condition | Unit | 99 porcelain | 95 porcelain | Talc porcelain | |
| Backbone | 99%AL2O3 | 95%AL2O3 | MgO.SiO2 | |||
| Physical property | Density of volume | Normal atmospheric temperature | g/cm3 | 3.8 | 3.6 | 2.8 |
| Airtight | Normal atmospheric temperature | . | .Pass | Pass | – | |
| Absorbing water rate | Normal atmospheric temperature | % | 0 | 0 | 0 | |
| Temperature that frit | °C | 1800 | 1650 | 1350 | ||
| Mechanical performance | Rockwell hardness | Normal atmospheric temperature | HRA | 88 | 86 | 76 |
| Resist the intensity of turning back | Normal atmospheric temperature | Mpa | 350 | 320 | 150 | |
| Compression strength | Normal atmospheric temperature | Mpa | 1300 | 1200 | 900 | |
| Hot performance | Use temperature at most | °C | 1700 | 1600 | 1200 | |
| Heat resistant shaking | 20O°C-1100O°C | 10Num | Pass | Pass | Pass | |
| Hot coefficient of expansion | 20O°C-80O°C | ×10-6mm/°C | 6.5-8.5 | 6.5-8.0 | 5.0-6.2 | |
| Heat-conduction rate | 25°C | W/m.k | 29 | 25 | 2.9 | |
| 300°C | W/m.k | 18 | 13 | 2 | ||
| Dielectric constant | The medium lossing | 1MHz2O°C | ×10-4 | ≤2.5 | ≤4 | ≤8.0 |
| The angle tangent is worth | 1MHz8O°C | ×10-4 | ≤3.5 | ≤4.2 | – | |
| Dielectric strength | Normal atmospheric temperature | KV/mm | 15 | 16 | 20 | |
| Dielectric constant | 1MHz2O°C | 9-10.5 | 9-10 | ≤7.5 | ||
| Resistivity of volume | 2O°C | Ω.cm | >1012 | >1012 | >1013 | |
| 10O°C | Ω.cm | 1012-1013 | 1012-1013 | 1010-1011 | ||
| 30O°C | Ω.cm | >1012 | 3.1×109 | 5×108 | ||
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| Application: | Insulators, Electrical Winding Insulation, Winding Wire Coating Insulation, Electrical Base, Shell, Motor, Insulating Varnish, Switch Baseplate |
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| Chemistry: | Organic Insulation |
| Material: | Ceramic |
| Thermal Rating: | 250 250 |
| Maximum Voltage: | <10KV |
| Classification: | Organic Insulating Material |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What role does corrosion resistance play in the selection of motor base plates?
Corrosion resistance plays a crucial role in the selection of motor base plates. The presence of corrosion-resistant properties in the base plate material is essential to ensure the longevity, reliability, and performance of the motor system. Here are the key roles that corrosion resistance plays in the selection of motor base plates:
1. Protection Against Deterioration:
Motor base plates are often exposed to various environmental factors, such as moisture, humidity, chemicals, and airborne contaminants. These elements can cause corrosion, which leads to the deterioration of the base plate material over time. Corrosion resistance is vital to protect the base plate from degradation, ensuring its structural integrity and functionality.
2. Extended Service Life:
A corrosion-resistant motor base plate has a longer service life compared to a non-resistant one. By withstanding the corrosive effects of the environment, the base plate maintains its strength, durability, and performance over an extended period. This reduces the need for frequent maintenance, repairs, or replacements, resulting in cost savings and improved operational efficiency.
3. Reliable Performance:
Corrosion can compromise the performance of the motor system. For example, corrosion on the base plate can weaken its structural support, leading to vibrations or misalignment of the motor. Corrosion can also affect the electrical connections, leading to poor conductivity or potential shorts. By selecting a corrosion-resistant base plate, the risk of such performance issues is minimized, ensuring the motor operates reliably and efficiently.
4. Safety Considerations:
Corrosion can pose safety risks in motor systems. For instance, corroded base plates may become structurally weak, increasing the likelihood of accidents or equipment failures. Additionally, corrosion can affect electrical connections and increase the risk of electrical shocks or malfunctions. Corrosion resistance in the base plate minimizes these safety concerns, promoting a safer working environment for maintenance personnel and reducing the risk of accidents or injuries.
5. Environmental Compatibility:
Corrosion resistance is particularly important when motor systems are installed in harsh or corrosive environments. For example, in marine or coastal applications, exposure to saltwater or high humidity levels can accelerate corrosion. By selecting a corrosion-resistant base plate, the motor system can withstand such environments and maintain its performance and reliability over time.
6. Maintenance Simplification:
Corrosion-resistant motor base plates require less maintenance compared to non-resistant ones. They are less prone to corrosion-related issues, reducing the need for frequent cleaning, inspections, or repairs. This simplifies maintenance procedures and minimizes downtime, enhancing the overall efficiency of the motor system.
Considering the crucial roles that corrosion resistance plays in the selection of motor base plates, it is important to choose materials with appropriate corrosion-resistant properties. Common corrosion-resistant materials used for base plates include stainless steel and aluminum alloys. By prioritizing corrosion resistance, motor systems can benefit from enhanced durability, reliable performance, extended service life, improved safety, and reduced maintenance requirements.
How do motor base plates contribute to ease of maintenance for electric motors?
Motor base plates play a significant role in facilitating ease of maintenance for electric motors. They provide several features and benefits that simplify maintenance tasks and enhance accessibility to the motor components. Here are some ways in which motor base plates contribute to the ease of maintenance:
1. Accessibility: Motor base plates are designed to allow easy access to the motor and its components. They provide a stable and secure platform for the motor, making it easier for maintenance personnel to reach and work on various parts of the motor, such as the bearings, shaft, or wiring connections. The base plate’s design often incorporates strategic openings or cutouts that provide convenient access points for maintenance tasks.
2. Quick Removal and Installation: Motor base plates are typically designed for easy removal and installation of the motor. They often feature mounting arrangements that allow for swift disconnection and reconnection of the motor from the base plate. This simplifies maintenance activities such as motor replacement, inspection, or repair, reducing downtime and enhancing efficiency during maintenance operations.
3. Alignment Assistance: Motor base plates often include alignment features that aid in aligning the motor during installation or maintenance. These features can include reference marks, guides, or built-in leveling mechanisms that help ensure proper alignment between the motor and driven equipment. Proper alignment is critical for optimal motor performance and longevity, and the base plate’s alignment assistance simplifies this aspect of maintenance.
4. Integrated Wiring Channels: Some motor base plates are designed with integrated wiring channels or conduits that enable organized routing and protection of motor wiring. These channels help keep the wiring neatly organized and shielded from potential damage, making it easier to inspect and maintain the wiring connections. They also contribute to a cleaner and safer work environment during maintenance activities.
5. Vibration and Noise Control: Motor base plates may incorporate vibration isolation features or materials to dampen vibrations and reduce noise levels. This not only enhances the motor’s performance but also contributes to a more comfortable and safer maintenance environment. Reduced vibrations and noise make it easier for maintenance personnel to detect and diagnose any abnormal motor behavior or issues during routine inspections.
6. Mounting Provisions for Accessories: Motor base plates often include mounting provisions or brackets for attaching additional accessories or components, such as sensors, controls, or monitoring devices. These provisions simplify the integration of such accessories into the motor system, facilitating maintenance tasks such as sensor replacement or system upgrades.
7. Durability and Corrosion Resistance: Motor base plates are typically constructed from durable materials, such as steel or aluminum, that offer resistance to corrosion and environmental factors. This ensures that the base plate remains robust and reliable over time, reducing the need for frequent maintenance or replacement. The use of corrosion-resistant materials also simplifies cleaning and maintenance of the base plate itself.
By incorporating these features and benefits, motor base plates contribute to the ease of maintenance for electric motors. They enable easier access, quick removal and installation, alignment assistance, organized wiring routing, vibration control, mounting provisions, and durable construction. These aspects collectively streamline maintenance tasks, improve efficiency, and contribute to the overall reliability and longevity of the electric motor system.
Can motor base plates be used for both horizontal and vertical motor installations?
Motor base plates are typically designed and manufactured to be used for specific motor installations, either horizontal or vertical. The orientation of the motor base plate depends on the intended installation position of the motor.
Horizontal motor installations involve mounting the motor in a horizontal position, with the shaft parallel to the ground. In this case, the motor base plate is designed to support the weight of the motor and provide a stable platform for mounting it horizontally. The motor base plate may have specific features such as mounting holes and slots that are oriented for horizontal installation.
Vertical motor installations, on the other hand, involve mounting the motor in a vertical position, with the shaft perpendicular to the ground. This type of installation is commonly used in applications such as pumps and compressors. The motor base plate for vertical installations is designed to provide proper support and alignment for the motor in a vertical orientation. It may have features such as additional bracing or reinforcement to ensure stability.
Due to the different requirements and orientations of horizontal and vertical motor installations, it is generally not recommended to use the same motor base plate for both types of installations. Using a base plate intended for horizontal installation in a vertical orientation, or vice versa, may compromise the stability, alignment, and overall performance of the motor.
Therefore, it is important to carefully select the appropriate motor base plate based on the specific installation requirements and orientation of the motor. This ensures proper support, alignment, and safe operation of the motor in either a horizontal or vertical position.
editor by CX 2024-04-19