Product Description
Ceramic Alumina Parts
Features of the ceramics parts:
1) A variety of specifications available.
2) Satisfy various technical request
3) Lower medium spoilage
4) Good insulation performance and high temperature resistance
5) High strength
6) Used in all electric products, electric heating products and wear resistant machinery parts.
7) OEM, ODM and OBM are welcomed
Alumina ceramic is kind of structural ceramics, with insulation resistance, voltage resistance, high strength, good thermal conductivity, dielectric loss, stable electrical performance characteristics. Used in electronic ceramic substrates, ceramic electrical insulation, vacuum devices, devices porcelain, spark plugs and other products. We can make the part by hot injection pressing, dry pressing, 200T isostatic pressing and extrusion productive technology etc.
Alumina Ceramic Part Application:
- Furnace process tubes
- Steel tube liners
- Coal handling wear resistance pads
- Thermocouple protection tubes
- Sandblasting nozzles
- Wire drawing dies
- Bushings and caps
- Crucibles
- Tool bits
- Saggers
- Kiln furniture
- Mechanical seals
- Fuel cell parts
- Rollers for hearth furnaces
- Welding nozzles
- Laser parts
- Gas igniters
- Electric insulator
- Ceramic guiders
- Ceramic screwdrivers
- Zirconia oxygen Sensors
- Medical and surgical components
Main performance index about alumina ceramic parts :
| Project | Test the condition | Unit | 99 porcelain | 95 porcelain | Talc porcelain | |
| Backbone | 99%AL2O3 | 95%AL2O3 | MgO.SiO2 | |||
| Physical property | Density of volume | Normal atmospheric temperature | g/cm3 | 3.8 | 3.6 | 2.8 |
| Airtight | Normal atmospheric temperature | . | .Pass | Pass | – | |
| Absorbing water rate | Normal atmospheric temperature | % | 0 | 0 | 0 | |
| Temperature that frit | °C | 1800 | 1650 | 1350 | ||
| Mechanical performance | Rockwell hardness | Normal atmospheric temperature | HRA | 88 | 86 | 76 |
| Resist the intensity of turning back | Normal atmospheric temperature | Mpa | 350 | 320 | 150 | |
| Compression strength | Normal atmospheric temperature | Mpa | 1300 | 1200 | 900 | |
| Hot performance | Use temperature at most | °C | 1700 | 1600 | 1200 | |
| Heat resistant shaking | 20O°C-1100O°C | 10Num | Pass | Pass | Pass | |
| Hot coefficient of expansion | 20O°C-80O°C | ×10-6mm/°C | 6.5-8.5 | 6.5-8.0 | 5.0-6.2 | |
| Heat-conduction rate | 25°C | W/m.k | 29 | 25 | 2.9 | |
| 300°C | W/m.k | 18 | 13 | 2 | ||
| Dielectric constant | The medium lossing | 1MHz2O°C | ×10-4 | ≤2.5 | ≤4 | ≤8.0 |
| The angle tangent is worth | 1MHz8O°C | ×10-4 | ≤3.5 | ≤4.2 | – | |
| Dielectric strength | Normal atmospheric temperature | KV/mm | 15 | 16 | 20 | |
| Dielectric constant | 1MHz2O°C | 9-10.5 | 9-10 | ≤7.5 | ||
| Resistivity of volume | 2O°C | Ω.cm | >1012 | >1012 | >1013 | |
| 10O°C | Ω.cm | 1012-1013 | 1012-1013 | 1010-1011 | ||
| 30O°C | Ω.cm | >1012 | 3.1×109 | 5×108 | ||
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| Application: | Insulators, Electrical Winding Insulation, Winding Wire Coating Insulation, Electrical Base, Shell, Motor, Insulating Varnish, Switch Baseplate |
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| Chemistry: | Organic Insulation |
| Material: | Ceramic |
| Thermal Rating: | 250 250 |
| Maximum Voltage: | <10KV |
| Classification: | Organic Insulating Material |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Where can individuals find reliable information about choosing and installing motor base plates?
When it comes to choosing and installing motor base plates, individuals can find reliable information from various sources. Here are some places where individuals can gather information to make informed decisions:
1. Manufacturer’s Documentation:
One of the primary sources of reliable information is the documentation provided by motor and motor base plate manufacturers. Manufacturers typically provide detailed product specifications, installation guidelines, and technical datasheets that contain valuable information about the selection, installation, and operation of motor base plates. These documents offer insights into the specific requirements, recommended practices, and considerations for choosing and installing motor base plates from the manufacturer’s perspective.
2. Industry Standards and Guidelines:
Industry standards and guidelines established by organizations such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA) can serve as reliable resources. These standards outline best practices, safety requirements, and performance criteria for motor and motor base plate selection and installation. Consulting relevant industry standards can provide individuals with comprehensive information and ensure compliance with industry norms.
3. Technical Publications and Journals:
Technical publications and journals focused on motor systems, electrical engineering, and industrial automation often include articles, case studies, and research papers that discuss motor base plate selection and installation. These publications are valuable resources for individuals seeking in-depth knowledge and insights from experts in the field. Examples of such publications include the IEEE Transactions on Industry Applications, the Journal of Electrical Engineering, and the Industrial Electronics Society’s Conference Publications.
4. Online Resources and Forums:
The internet offers a wealth of information through websites, forums, and online communities dedicated to motors, motor systems, and related topics. Websites of motor manufacturers, industry associations, and engineering organizations often provide resources, FAQs, and technical articles on motor base plate selection and installation. Online forums and communities allow individuals to seek advice, share experiences, and learn from the collective knowledge of professionals and enthusiasts in the field.
5. Consultation with Experts:
For complex or specialized applications, consulting with experts in the field, such as electrical engineers, motor system integrators, or consultants, can provide personalized guidance and recommendations. These experts can assess specific requirements, offer insights into motor base plate selection, and provide guidance on proper installation techniques based on their experience and expertise.
It’s important to cross-reference information from multiple sources to ensure accuracy and reliability. Motor base plate selection and installation can vary depending on factors such as motor type, application requirements, environmental conditions, and specific system constraints. Considering a range of reliable information sources can help individuals make well-informed decisions and ensure proper installation of motor base plates.
In summary, individuals can find reliable information about choosing and installing motor base plates from manufacturer documentation, industry standards and guidelines, technical publications and journals, online resources and forums, and through consultation with experts. By leveraging these resources, individuals can gather the necessary knowledge and guidance to make informed decisions and ensure successful motor base plate selection and installation for their specific applications.
Are there standard dimensions for motor base plates, or are they customizable?
Motor base plates can have both standard dimensions and customizable options, depending on the specific requirements of the motor and its intended application.
Many motor manufacturers provide standard base plates that are designed to accommodate their specific motor models. These standard base plates typically have predetermined dimensions and hole patterns that align with the motor’s mounting configuration. The dimensions of these base plates are often based on industry standards and guidelines, such as those provided by organizations like the National Electrical Manufacturers Association (NEMA).
Standard base plates are convenient and readily available, making motor installation easier and more efficient. They ensure compatibility between the motor and the base plate, which is important for proper alignment and support.
However, there are also instances where custom motor base plates are required. Customization may be necessary when dealing with unique motor designs, non-standard mounting arrangements, or specific installation constraints. In such cases, motor base plates can be fabricated or modified to meet the specific dimensional and mounting requirements of the motor.
Customizable base plates offer flexibility in adapting to different motor sizes, configurations, and installation conditions. They can be tailored to accommodate variations in motor footprints, shaft heights, and bolt hole patterns. This allows for precise alignment and secure mounting of the motor.
It’s important to note that even when using standard base plates, there may still be some degree of customization required, such as drilling additional holes or making minor modifications to fit the specific installation. This ensures proper alignment and secure attachment of the motor to the base plate.
In summary, motor base plates can have both standard dimensions and customizable options. Standard base plates are widely available and designed to fit specific motor models, while custom base plates offer flexibility to accommodate unique motor requirements or installation constraints.
Are there different types of motor base plates available for various motor sizes?
Yes, there are different types of motor base plates available to accommodate various motor sizes. Here’s a detailed explanation:
Motor base plates are designed to provide a secure and stable mounting platform for electric motors, regardless of their size. Manufacturers offer a range of base plate options to ensure compatibility with different motor sizes and configurations. The specific types of motor base plates available may vary depending on the manufacturer and the intended application.
Here are some common types of motor base plates:
1. Fixed Base Plates: Fixed motor base plates are a standard option for smaller motors. They have a fixed design and do not offer adjustable mounting slots or bolt-hole patterns. These base plates are typically used for motors with a consistent frame size and mounting configuration.
2. Slotted Base Plates: Slotted motor base plates feature adjustable slots or elongated holes to accommodate a range of motor sizes and mounting configurations. The slots allow for fine-tuning the motor’s position and alignment. Slotted base plates provide more flexibility compared to fixed base plates and are commonly used for motors with varying frame sizes and mounting requirements.
3. Adjustable Base Plates: Adjustable motor base plates offer a high degree of flexibility in terms of motor size and mounting options. These base plates typically feature multiple sets of mounting holes or slots that can be adjusted to accommodate different motor sizes, frame styles, and mounting orientations. Adjustable base plates provide versatility for motor installations in diverse industrial applications.
4. Custom Base Plates: In some cases, especially for unique motor sizes or specialized applications, custom motor base plates may be required. Custom base plates are designed and fabricated to meet specific motor requirements, taking into account factors such as motor dimensions, weight, mounting configuration, and alignment needs. These base plates are tailored to ensure a precise fit and optimal performance for the specific motor.
It’s important to consult motor manufacturers, suppliers, or industry experts to determine the appropriate motor base plate for a specific motor size and application. They can provide guidance on selecting the right base plate type and ensure compatibility with the motor’s dimensions, mounting requirements, and alignment specifications.
By offering different types of motor base plates, manufacturers cater to the diverse needs of various motor sizes and configurations, enabling reliable and efficient motor installations in industrial applications.
editor by CX 2024-05-08